Retest Defect Generator

Upload an existing defect PDF, complete the retest details, add optional HRW and evidence photos, then download a complete retest PDF.

1. UploadOriginal defect PDF

2. RetestDetails & actions

3. HRWOptional form

4. PhotosGenerate PDF

Upload Existing Defect PDF

This uploaded PDF will be included unchanged behind the new retest sheet.

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Select existing defect PDF

The file can be flattened. We do not edit it.

Select PDF

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Retest Details

Only these fields will be filled on a fresh blank defect form.

Defect Information

Defect Number

Defect Description

Location

Position

Measurements

Length (mm)

Depth (mm)

Ultrasonic Responses

UT Response (%)

Centre Response (%)

Gauge Response (%)

Field Response (%)

Testing

Test Method

MAC

Fault Number

ESR Speed

Actions

ESR Imposed?

YESNO

Clamped?

YESNO

Line Blocked?

YESNO

Comments

Sign Off

Tested By

Date

Optional HRW

Switch HRW on if the retest requires a new HRW page.

Generate HRW?

YESNO

HRW YES / NO Checks

1. IS THE DEFECT WITHIN 100mm OF A THERMIT WELD

2. IS THE DEFECT WITHIN 100mm OF A FLASH BUTT WELD

3. IS THE DEFECT WITHIN 125mm OF A BOLT HOLE / BOND HOLE

4. IS THE DEFECT WITHIN 175mm OF HEAVY/SEVERE RCF CRACKS OVER 20mm IN LENGTH

5. IS THE DEFECT WITHIN 175mm OF ANOTHER SQUAT / WHEELBURN

6. IS THE VISUAL LENGTH OF THE DEFECT OVER 70mm

7. IS THE DEFECT WITHIN 2M (2000mm) OF ANY TRACK FUNITURE I.E TREADLE

8. HAS THE DEFECT BEEN U8 TESTED (PRE 1979 RAIL REQUIREMENT)

Brand Marking

HRW Rail Profile

109110113A56E1CEN60

Evidence Photos

Add optional retest photos. Each photo will be added as a separate page at the end of the PDF.

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Add Evidence Photos

On mobile, this can open camera, gallery, or files.

Select Photos

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